{"id":7321,"date":"2021-06-04T07:48:49","date_gmt":"2021-06-04T05:48:49","guid":{"rendered":"https:\/\/gpower.io\/portfolio\/a-new-platform-for-production-testing\/"},"modified":"2022-03-28T14:34:09","modified_gmt":"2022-03-28T12:34:09","slug":"a-new-platform-for-production-testing","status":"publish","type":"portfolio","link":"https:\/\/gpower.io\/en\/portfolio\/a-new-platform-for-production-testing\/","title":{"rendered":"A New Platform for Production Testing"},"content":{"rendered":"\t\t
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A New Platform for
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Siemens Gamesa<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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A Flexible Test System<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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With almost 100 GW installed on a global scale, Siemens Gamesa (SG) is one of the world\u2019s leading manufacturers of wind turbines. On the establishment of a new factory in Cuxhaven, Germany, SG realized the need for a faster and more flexible test system to secure the future production of wind turbine generators. A system that could easily be converted to measure on future \u2013 perhaps radically different \u2013 generator models. Moreover, a system that was ready to be implemented to other production lines at the factory.<\/p>

SG wanted a test that could be paused and resumed later on, because generator tests are very long-lasting. Hence, the production line should be able for sudden emerging needs. In addition, it was important not to be dependent on specific measuring instruments. In contrast, having the option of replacing the instruments depending on availability with no compromises on the measurement results.<\/p>

SG\u2019s high-quality generators are tested with high voltages and currents and must have verified insulation resistance in the giga-ohm range. A 200-ton generator also has a certain physical size, so all measurements must be accurate and stable through long cables. In addition to meeting the high requirements, we also had to contribute our know-how in physics and measurement techniques. For example, by selecting measuring instruments, relays, connections, and measuring methods which met the high requirements for a stable generator test.<\/p>

A key goal was, among other things, to develop a new instrument for measuring resistance in the generator windings, as no existing measuring instrument could meet the requirements for measuring currents and accuracy.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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With ProFactory, we have a complete test system for our wind turbines generators. Previously, we had challenges with automated tests in terms of system flexibility and repeatable measurement results. Now, our system is secure and modular, making it possible to replace our instruments easily and quickly, while still making completely accurate measurements. GPower is a competent and preferred supplier who \u2013 in addition to being leading experts in testing and measurement \u2013 also manages to handle project management in relation to everything from project planning and budgets to subcontractors.<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Roar Poulsen<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Siemens Gamesa<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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A GPower ProFactory Solution\n<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Based on the specifications above, we chose to offer our ProFactory solution. Most requirements for the system could be resolved within the existing ProFactory structure, while new parts were developed in a joint-venture collaboration that benefited both parties.<\/p>

ProFactory in Short:<\/strong>

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